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Extruded Aluminum enclosure

Precision-Engineered for Electronic Devices and Systems

Low MOQ

Start your project with a small minimum order, reducing your upfront costs and risk.

Fast Lead Time

1-2 weeks for tooling time. Quickly bring your designs to life and shorten your product launch timeline.

Engineering Support

Translating complex design requirements into workable molds and extrusions.

CNC Fabrication

Cutting, CNC turning, precision CNC milling, bending, welding, and assembly.

Aluminum Enclosures for Electronics and Industrial Applications

Our custom aluminum enclosures are designed to provide robust protection for sensitive electronics and industrial equipment, offering a durable, lightweight, and corrosion-resistant solution tailored to your specific project needs.

Aluminum electronic enclosure

Designed to protect electronic components from dust, moisture, and damage, these enclosures are ideal for housing devices and circuits.

Aluminum pcb enclosure

Specifically crafted to safeguard printed circuit boards (PCBs), offering precision fit and superior protection for delicate electronics.

Aluminium amplifier enclosure

Built for amplifiers, these enclosures provide excellent heat dissipation and structural support for high-performance audio equipment.

Aluminum project box

Versatile and customizable, these project boxes are perfect for housing electronics and DIY projects, providing robust protection.

Large aluminium enclosure

Engineered to house larger electronic systems or equipment, offering durability and spacious interiors for complex installations.

Small aluminum enclosure

Compact and lightweight, these small enclosures are ideal for protecting smaller devices while maintaining portability and strength.

Aluminum heat sink enclosure

Combining enclosure and heat sink functionality, these units provide effective thermal management for electronics that generate high heat.

Custom aluminum enclosure

Tailored to your specific design and application needs, custom aluminum enclosures offer precision engineering for unique and specialized projects.

300+ existing tools for aluminum enclosure
Size from 25mm to 260mm
One piece or split body
With or without flanges

Send us your requirement, we will find you the most suitable aluminum enclosure.

4 types of extruded aluminum enclosures

1. One-piece aluminum enclosure without flange

The enclosure is constructed from a single piece of aluminum extrusion, and without extended flange. This type of aluminum enclosure makes it more streamlined in design.

2. One-piece aluminum enclosure with flanges

The enclosure is crafted from a single piece of aluminum extrusion, ensuring excellent structural integrity and enhanced durability. The added flanges on the sides provide a convenient solution for secure mounting, making it ideal for applications where stability and easy attachment are crucial.

3. Split aluminum enclosure without flange

This type of aluminum enclosure is designed for easy access and assembly, making it an ideal solution for applications that require frequent maintenance or component changes. The enclosure consists of two separate parts that fit together securely, providing a lightweight yet durable housing for sensitive electronics and other components.

4. Split aluminum enclosure with flanges

This type of aluminum enclosure combines the flexibility of a two-piece design with the stability of integrated flanges, offering both easy access to internal components and secure mounting. This type of enclosure is perfect for applications where regular maintenance or component swaps are needed, while still ensuring strong protection and a secure fit.

What is the best aluminum for enclosures?

The best aluminum material for enclosures typically depends on the specific application, but some of the most commonly used aluminum alloys for enclosures are:
6061 Aluminum
Properties: 6061 is one of the most versatile and widely used aluminum alloys. It offers excellent corrosion resistance, good mechanical properties, and high strength.
Best For: Enclosures that require durability, strength, and resistance to environmental factors, such as industrial, automotive, and outdoor applications.
Advantages: Strong, weldable, and suitable for both structural and aesthetic applications.
6063 Aluminum
Properties: Known for its excellent surface finish, 6063 aluminum is commonly used for extrusion. It offers good corrosion resistance, medium strength, and great formability.
Best For: Enclosures where appearance and ease of fabrication are key, such as electronics or architectural applications.
Advantages: Ideal for anodizing and provides a smooth, aesthetically pleasing finish.
7075 Aluminum
Properties: One of the strongest aluminum alloys, 7075 offers exceptional strength and hardness, but with lower corrosion resistance compared to 6061 and 6063.
Best For: Enclosures where high strength and weight reduction are critical, such as in aerospace or defense applications.
Advantages: Excellent strength-to-weight ratio, making it ideal for demanding, lightweight applications.

For general-purpose enclosures, 6061 is often the best choice due to its balance of strength, corrosion resistance, and affordability. For applications requiring a smooth finish and aesthetic appeal, 6063 is ideal. The right material choice depends on the specific demands of the enclosure’s application—strength, corrosion resistance, appearance, or weight may guide the decision.

Customized services for aluminum enclosure

1. Anodized aluminum enclosure

At Fusion Aluminum, we offer premium anodized aluminum enclosures designed for enhanced durability, corrosion resistance, and aesthetic appeal. Our anodizing process creates a protective oxide layer on the aluminum surface, ensuring long-lasting performance in demanding environments.
Corrosion resistance
-Enhanced durability
-Custom finishes
-Improved thermal performance
-Good aesthetic appeal

2. CNC fabrication for aluminum enclosure

At Fusion Aluminum, we provide precise and high-quality CNC machining services specifically for aluminum enclosures, ensuring that each product meets the exact design and performance requirements. Our CNC capabilities allow for:

1. CNC milling
2. Drilling
3. Tapping and threading
4. Cutting and sawing
5. Finishing
6. Custom shapes and designs

3. Screen printing and laser engraving on aluminum enclosure

Fusion aluminum provide silk-screen printing and laser marking services to add a personal touch to your aluminum enclosure.

4. Custom shape design and mold development

If our existing molds do not match the dimensions or specifications you need, our expert engineers can work closely with you to design and create custom molds tailored to your specific project requirements.Whether you require specific dimensions, unique shapes, or special features, our custom mold service guarantees that your aluminum enclosures will be designed and manufactured to perfectly match your needs.

Why Choose Fusion Aluminum?

Low MOQ – only 500kg

Start your project with a small minimum order, reducing your upfront costs and risk.

1-2 weeks for mold development

Quickly bring your designs to life and shorten your product launch timeline.

2000+ standard molds

Save on mold costs by choosing from a wide selection of existing molds, speeding up production.

Fast response within 24 hours

Get the answers you need without delay, ensuring smooth communication and faster decision-making.

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