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Aluminum Chassis

Precision-Engineered for Electronic Devices and Systems

Low MOQ

Start your project with a small minimum order, reducing your upfront costs and risk.

Fast Lead Time

1-2 weeks for tooling time. Quickly bring your designs to life and shorten your product launch timeline.

Engineering Support

Translating complex design requirements into workable molds and extrusions.

CNC Fabrication

Cutting, CNC turning, precision CNC milling, bending, welding, and assembly.

Sheet Metal Chassis & Housing Products

Fusionl Aluminum specializes in delivering custom aluminum chassis solutions designed to meet the unique requirements of a wide range of industries. With a strong focus on precision, quality, and innovation, we provide end-to-end manufacturing services to bring your designs to life.

Aluminum electronic enclosure

Designed to protect electronic components from dust, moisture, and damage, these enclosures are ideal for housing devices and circuits.

Aluminum pcb enclosure

Specifically crafted to safeguard printed circuit boards (PCBs), offering precision fit and superior protection for delicate electronics.

Aluminium amplifier enclosure

Built for amplifiers, these enclosures provide excellent heat dissipation and structural support for high-performance audio equipment.

Aluminum project box

Versatile and customizable, these project boxes are perfect for housing electronics and DIY projects, providing robust protection.

Large aluminium enclosure

Engineered to house larger electronic systems or equipment, offering durability and spacious interiors for complex installations.

Small aluminum enclosure

Compact and lightweight, these small enclosures are ideal for protecting smaller devices while maintaining portability and strength.

Aluminum heat sink enclosure

Combining enclosure and heat sink functionality, these units provide effective thermal management for electronics that generate high heat.

Custom aluminum enclosure

Tailored to your specific design and application needs, custom aluminum enclosures offer precision engineering for unique and specialized projects.

customized Extrude Enlocsure
and Sheet Metal Chassis

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Process and services for aluminum enclosure

We offer a comprehensive production process for custom aluminum products, ensuring precision, quality, and a flawless finish. Our streamlined process includes the following steps:

01. Laser Cutting

Using advanced laser cutting machines, we precisely cut aluminum sheets and profiles to meet exact specifications. This process ensures clean, accurate edges with no need for additional finishing, even for intricate or complex designs. Laser cutting is ideal for projects requiring high precision, such as enclosures, frames, and decorative aluminum parts.

02. Bending

Our cutting-edge sheet metal bending machines allow us to shape aluminum into a variety of complex forms and angles. Whether it’s sharp folds or gentle curves, we achieve tight tolerances to ensure that every product meets design specifications. This process is crucial for creating aluminum enclosures, structural parts, and frames for industries like telecommunications, electronics, and construction.

03. Punch / Press

With high-precision CNC punch press technology, we can quickly and accurately create holes, slots, and complex cutouts in aluminum sheets. This process allows for consistent and repeatable results, making it ideal for producing ventilation openings, mounting points, or custom patterns in enclosures, panels, and structural components. It is highly efficient for both small and large production runs.

04. CNC Machining

Our CNC machining services provide unparalleled accuracy for milling, drilling, tapping, and cutting. We handle even the most intricate details, ensuring that every component is crafted to meet the highest standards. This process is ideal for customized aluminum parts, offering precise control over dimensions and surface finish for applications such as heat sinks, electronics housings, and structural parts.

05. Welding

We provide professional aluminum welding services to create strong, seamless joints for structural and aesthetic applications. Our skilled team ensures that every weld is durable and meets strict quality standards, delivering customized aluminum assemblies for industries like automotive, aerospace, and industrial equipment.

06. Polishing

To achieve a smooth and refined surface, we offer aluminum polishing services. Polishing removes scratches, blemishes, and imperfections, resulting in a clean finish that’s perfect for decorative products or applications requiring a high-end look. Polished aluminum is often used for furniture, consumer goods, and architectural projects.

07. Anodizing

Anodizing adds a protective and decorative layer to the aluminum surface, improving corrosion resistance, wear resistance, and overall durability. We offer a range of anodized finishes in various colors and textures, ensuring your products not only perform well but also look professional and aesthetically pleasing. This process is essential for applications exposed to harsh environments, such as marine, outdoor, and industrial products.

08. Powder coating

Powder coating creates a durable, uniform, and protective layer on aluminum surfaces, available in a variety of colors and finishes. This process enhances resistance to wear, scratches, and corrosion, while also allowing for custom aesthetic designs. Powder-coated aluminum is commonly used in electronics enclosures, automotive parts, and outdoor equipment.

Why Choose Fusion Aluminum?

Low MOQ – only 500kg